Case Studies
Pharmaceutical / Health
Airmaster have completed the full design and build mechanical install of specialist laboratory systems for a pharmaceuticals company in the health sector.
The install compromised of:
Flexible LEV extraction arms in the laboratories.
Dedicated plastic fume extraction systems to the fume cupboards up to roof level duty/assist centrifugal fans and purge stack.
All this controlled via an Easylab VAV damper system to keep the pressures in balance when the environment changes.
Magnehelic Gauges were installed at each entrance to show the pressure reading of the room, each with its own specific requirement.
The general ventilation was supplied via packaged Air Handling Units with LTHW frost coil via an Air Source Heat Pump and DX heating/cooling coils.
Fan units were installed throughout the floors with VRV Condensers providing comfortable temperature control to the office and laboratories via secondary high induction supply grilles.
All roof systems required walkways and handrails manufacturing to provide safe access.
Other systems installed include a Comms Room AC split system, a -20 degree freezer room build and refrigeration install for material storage.
Stainless steel ductwork and plastic fan to specialist ICPMS lab equipment to deal with chemical fume extraction. Buffer vessel and pump set configuration within the plantroom.
And finally, a full public health install of sanitary ware and laboratory sinks and basins and safety shower, POU water heaters, high efficiency twin water softener and GRP storage tank with twin headed booster pump.
All systems controlled and managed via a fully integrated BMS system with head end PC and graphics.
Download the full PDF case study here.
A great team effort by all, from the conception of Airmaster's team of designers which made all that came after run and work smoothly. The install with our own contracts engineers and site supervision completed the whole project within a 13 week programme!
The team also completed a 2 week commissioning phase at the end to balance the systems in a -10pa lab environment.
Office fit out - BOC, Brinsworth
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Airmaster successfully completed the install of Air Conditioning over two floors at BOC, Brinsworth in Rotherham.
Fit-Out contractor: DL Company
Installing multiple inverter driven R32 cassette DX split systems. These cassettes were installed in the ceiling grid within the offices, training rooms & cellular spaces to provide independent heating or cooling for the area the user is working via a wall mounted remote controller.
The installation was completed with all interconnecting containment, refrigerant pipe work, thermal insulation, controls wiring and condensate drainage. The condensers for the systems were located externally at the rear ground level of the building for ease of servicing. Remote controllers were installed for each system to provide independent heating or cooling for the area the user is working.
The project was handed over with a user demonstration, O&M manual and commissioning certificates for ease of future maintenance and referencing.
The R32 systems installed offers a lower GWP (Global Warming Potential) compared to comparable R410a VRF systems. 675 compared to 2088, which means it has al lower potential to contribute to climate change making it a more sustainable choice.
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To download a full copy of the case study please click here.
“The DL company offered a professional installation to a high standard. The initial proposal helped demonstrate layout options. The level of detail for the costs allowed confidence on the proposal and final cost structures. Value was at the heart of the design, delivered on time and to budget. We would recommend DL for further schemes.”
Sally Williams, Head of Finance
BOC Limited, a Linde company
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B&Q Distribution Centre, Worksop
As a Daikin D1+ dealer & installer, Airmaster Air Conditioning Ltd along with several other local D1+ rated companies were invited to tender for the large Air Conditioning replacement project at the B&Q Distribution Centre in Worksop.
We were asked to present 2 tender applications, the first to carry out a full like-for-like AC replacement of the existing 15 year old Sanyo systems, the second was to put forward our own design & build application.
The Airmaster Contracts team presented a perfect tender application which included a full Hevacomp thermal imaging building report, giving us the precise up to date technology to supply the correct AC equipment in the right areas, this was carried out by our in house Design team at Airmaster Air Conditioning Ltd.
The project included; the full removal of the existing AC systems, with full replacement of 6 large Daikin Europe VRF systems, 2 Comms room double split systems, the project also included the Daikin ‘reclaim with confidence’ and ‘commission with confidence’ package. This was finished with a full mains electrical upgrade to all internal and external AC systems.
This was carried out on a very tight 8 week timeframe, along with all buildings still in full use and strict Covid restrictions earlier this year, the Airmaster Air Conditioning Ltd team pulled out all the stops to complete a fantastic project on time.
The B&Q Worksop Engineering & Facilities Manager Dave Horton and his team were brilliant to work with and had nothing but praise for the Airmaster installation Engineers.
To download a PDF of the case study please click here.
Paul Wilkins, Corporate Clients Division Manager at Daikin
“Well done to everyone involved at Airmaster Air Conditioning Ltd. Your tender submission was spot on, fulfilling the brief perfectly and then going beyond it too. The project ran like clockwork thanks to your professionalism. The client understood the long-term importance of marrying a high-quality installation with high quality equipment. A great project.”
Cold room supply and install - Doncaster
Airmaster have completed the supply and install of a cold room for Highfield Coffee Social in Doncaster as part of their fit out of their new coffee shop.
Main Contractor: Togel Contractors
Project Manager: Stephanie Lagan–Collins, Fatfish Design
Airmaster supplied and installed the walk-in chiller cold room, refrigeration equipment, cold room shelving and a personnel entrapment alarm.
We also supplied and installed a stainless-steel kitchen canopy with integrated supply and extract, along with stainless steel wall cladding.
The existing A/C fan coil units were relocated, and we supplied and installed additional heat recovery units, along with upgrading all the ceiling grilles to matte black to fit with the new interior decor of the public facing coffee shop space.
To download a full copy of our case study please click here
“We have worked with Airmaster for around 20 years for all our air conditioning requirements throughout our business sites in Doncaster, including PPM, servicing, server room design and install when relocating offices.
When we have had problems arise in the past, all it has taken is a phone call to Airmaster, and on many occasions they have gone the extra mile to help us resolve the issue quickly and efficiently.
So, when we began to develop plans for Highfield Coffee Social, we knew we were in capable hands with the team to fulfil our specific requirements. The whole process, from initial plans through to fit and commission, was faultless, and we are delighted with the outcome.”
Mike Stark, Facilities Manager, Highfield
